Suchergebnis

D 093 Deburring and structuring of metal strips in a brushing equipment ( Date: )
Reels from die cutting (eg for terminal pins) made of stainless steel, copper alloys, brass, alu or tin plated copper are cleaned from minute burrs in a brushing machine using no agent; thereafter eg fitting
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Designation(Short)

D 093 Deburring and structuring of metal strips in a brushing equipment D 090 Removal of flash after resin moulding by high pressure water jet (in line) D 089 Cleaning reels from die cutting by high pressure water jet (in line)

 

Reels from die cutting (eg for terminal pins) made of stainless steel, copper alloys, brass, alu or tin plated copper are cleaned from minute burrs in a brushing machine using no agent; thereafter eg fitting Reels from die cutting made of copper alloys or brass with electronic elements resin moulded have the flash (excess plastic) removed in a high-pressure water-jet (integrated in line) using tap water only; thereafter tinning or separation of parts Reels from die cutting made of stainless steel, copper alloys or tinned copper are cleaned from punching oils and tin flitter in a high-pressure water-jet (integrated in production line) using only tap water; thereafter application of plastic or welding

 

Technology:

good good good
Utilisation of equipment (throughput,workload) in %: 95,00 95,00 95,00
Maximum possible throughput of parts per year: No statement No statement No statement
Actual throughput in number of parts annually / Parts per year: No statement No statement No statement
Max. area which can be cleaned per year: No statement No statement No statement
Cleaned area per year: No statement No statement No statement
Size of equipment: Length: 1.20 m
Width: 0.60 m
Height: 1.60 m
Length: 1.65 m
Width: 0.80 m
Height: 2.00 m
Type of cleaning: Automatic cleaning facilities using e.g. e- controlled brushes, jet stream etc., Special equipment (for one special task), decentral cleaning station (integrated in production line) Special equipment (for one special task), decentral cleaning station (integrated in production line), Confined spray cleaning, high pressure Special equipment (for one special task), decentral cleaning station (integrated in production line), Confined spray cleaning, high pressure
Steps: 1 2 2
Auxiliary equipment: Local exhaustion equipment Circulation system for cleaning agent, Continual work up/treatment of the cleaning agent, Filtration (fibre), Mech. treatment (oilseparator) Circulation system for cleaning agent, Continual work up/treatment of the cleaning agent, Filtration (fibre), Mech. treatment (oilseparator)
Qualification level of personnel: Trained worker Trained worker Trained worker
Evaluation by company personnel(Technical equipment): good good good

Quality:

good good good
Quality of cleaning: good good good
Rating: Fulfills requirements Fulfills equirements Fulfills requirements
Further treatment: assembling/fitting electroplating Welding, Application of plastics
Surface requirements: Free of burrs free of oil and grease, dry
Special quality criteria of the company: Free of burrs Remainig flash 0.5-0.1 mm depending on component size Surface tension up to 44 mN/m; subsequent process has to be guaranteed
Quick tests: Visual control
Visual control
Visual control
Quick technical test for fatty/oily soiling
Test ink
Advanced tests: Microscopy Microscopy

OSH:

very good very good very good

Cleaningstep:

1 (Cleaning)

1 (Cleaning)

1 (Cleaning)

Cleanertype:No cleanerAqueous cleaner, neutral (pH 5,5 to 8,5)WaterAqueous cleaner, neutral (pH 5,5 to 8,5)Water
Safety re acute health:very goodvery goodvery good
Safety re chronic health:very goodvery goodvery good
Safety re fire/explosion:very goodvery goodvery good
Standards: CE CE CE
Met noise norm: Yes Yes Yes
Safety re procedure: very good very good very good

Environment:

Cleaningstep:

1 (Cleaning)

1 (Cleaning)

1 (Cleaning)

Safety re environment:very goodvery goodvery good
Safety re exposure potential:very goodvery goodvery good
Treatment of waste:very goodsufficientsufficient

Consumption (electric power) kWh :

0,00 39.600,00 39.600,00

Consumption(other energy) kWh:

0,00 0,00 0,00

Consumption(water) m:

0,00 3,00 3,00

Amount of waste water m:

0,00 1,50 1,50

Costs:

good good good
Total costs per annum (EURO) : 3.500,00 39.610,50 44.607,00
Total costs per unit (EURO) :
Total costs per m (EURO) :
Total costs per removed dirt (EURO / kg) :
Annual equipment costs (EURO) : 3.500,00 5.000,00
Operational costs
Labour (EURO) :
Energy (EURO) : 39.600,00 39.600,00
Water (EURO) : 3,00 3,00
Waste management (EURO) :
Waste water (EURO) :
Maintenance (EURO) :
Agents (EURO) :