Suchergebnis

D 112 Laser cleaning of brake linings before powder coating (in-line) ( Date: )
Brake pads made of steel are cleaned from oxides and minute organic residue automatically in the production line by a solid-state laser; thereafter painting or powder coating
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Designation(Short)

D 112 Laser cleaning of brake linings before powder coating (in-line) D 113 Laser cleaning of waffle irons (in production line) D 114 Laser cleaning of car body parts before laser brazing D 111 Laser cleaning of PU tools and moulds D 110 Laser cleaning of vulcanizing tools and moulds

 

Brake pads made of steel are cleaned from oxides and minute organic residue automatically in the production line by a solid-state laser; thereafter painting or powder coating Waffle irons in a baking line made of steel are cleaned during baking operation from baking residue automatically by a solid-state laser; thereafter continued baking process Car body parts made of steel are cleaned from drawing oils, corrosion protection and oxides only at the parts which are to be combined by a robot guided solid-state laser; thereafter laser brazing PU tools and moulds made of steel, cast iron and alu are cleaned from release agents by a solid-state laser; thereafter repair, storing and renewed use Vulcanising tools and moulds made of steel, cast iron and alu are cleaned manually from vulcanising residue and release agents by a solid-state laser; thereafter repair, storing and renewed use

 

Technology:

good No statement No statement No statement No statement
Utilisation of equipment (throughput,workload) in %: 95,00 95,00 95,00 0,10 0,10
Maximum possible throughput of parts per year: No statement No statement No statement No statement No statement
Actual throughput in number of parts annually / Parts per year: No statement No statement No statement No statement No statement
Max. area which can be cleaned per year: 47.520 m 54.000 m 15.768 m 9.504 m No statement
Cleaned area per year: 45.144 m 51.300 m 9.029 m 9,50 m 9,50 m
Size of equipment: Length: 0.90 m
Width: 0.60 m
Height: 1.00 m
Length: 0.90 m
Width: 0.60 m
Height: 1.00 m
Length: 0.90 m
Width: 0.60 m
Height: 1.00 m
Length: 0.90 m
Width: 0.60 m
Height: 1.00 m
Length: 0.90 m
Width: 0.60 m
Height: 1.00 m
Type of cleaning: Multitask equipment, decentral cleaning station (integrated in production line), Automated system, Laser cleaning Special equipment (for one special task), decentral cleaning station (integrated in production line), Laser cleaning decentral cleaning station (integrated in production line), Laser cleaning Multitask equipment, Central cleaning station, Laser cleaning Multitask equipment, Central cleaning station, Laser cleaning
Steps: 1 1 1 1 1
Auxiliary equipment: Filtration (fibre), General exhaustion equipment Local exhaustion equipment, Filtration (fibre) Local exhaustion equipment, Filtration (fibre) Local exhaustion equipment, Filtration (fibre) Local exhaustion equipment, Filtration (fibre)
Qualification level of personnel: No statement Untrained Trained worker Untrained Untrained
Evaluation by company personnel(Technical equipment): good No statement No statement No statement No statement

Quality:

good No statement No statement No statement No statement
Quality of cleaning: good No statement No statement No statement No statement
Rating:
Further treatment: paintwork, Powder coating Repair, maintenance, Continued operation/application assembling/fitting, Welding, Brazing Repair, maintenance, Continued operation/application Repair, maintenance
Surface requirements: free of oil and grease, dry free of oil and grease, dry free of oil and grease, dry free of oil and grease, dry free of oil and grease, dry
Special quality criteria of the company: Adhesion of paint according to salt spray test etc. Legal requirements have to be fulfilled (free of any media) Visual control of weld seam (no pores) A clean surface is shown by optical (reflexion) and acoustic (no crackling) signals A clean surface is shown by optical (reflexion) and acoustic (no crackling) signals
Quick tests: Visual control
Visual control
Visual control
Visual control
Advanced tests:

OSH:

very good very good good good good

Cleaningstep:

1 (Cleaning)

1 (Cleaning)

1 (Cleaning)

1 (Cleaning)

1 (Cleaning)

Cleanertype:No cleanerNo cleanerNo cleanerNo cleanerNo cleaner
Safety re acute health:very goodvery goodvery goodvery goodvery good
Safety re chronic health:very goodvery goodvery goodvery goodvery good
Safety re fire/explosion:very goodvery goodvery goodvery goodvery good
Standards: CE CE CE CE CE
Met noise norm: Yes Yes Yes Yes Yes
Safety re procedure: very good very good good good good

Environment:

Cleaningstep:

1 (Cleaning)

1 (Cleaning)

1 (Cleaning)

1 (Cleaning)

1 (Cleaning)

Safety re environment:very goodvery goodvery goodvery goodvery good
Safety re exposure potential:very goodvery goodvery goodvery goodvery good
Treatment of waste:very goodvery goodvery goodvery goodvery good

Consumption (electric power) kWh :

1.000,00 42.000,00 42.000,00 224,00 224,00

Consumption(other energy) kWh:

0,00 0,00 0,00 0,00 0,00

Consumption(water) m:

0,00 0,00 0,00 0,00 0,00

Amount of waste water m:

0,00 0,00 0,00 0,00 0,00

Costs:

satisfactory No statement No statement No statement No statement
Total costs per annum (EURO) : 25.000,00 52.000,00 51.500,00 9.252,60 9.252,60
Total costs per unit (EURO) :
Total costs per m (EURO) : 0,53 0,96 5,42 0,97 0,97
Total costs per removed dirt (EURO / kg) :
Annual equipment costs (EURO) : 24.000,00 10.000,00 9.500,00 9.000,00 9.000,00
Operational costs
Labour (EURO) : 28,60 28,60
Energy (EURO) : 1.000,00 42.000,00 42.000,00 224,00 224,00
Water (EURO) :
Waste management (EURO) :
Waste water (EURO) :
Maintenance (EURO) :
Agents (EURO) :