Suchergebnis

D 049 Plasma cleaning for undersea application ( Date: )
Precleaned parts for submarine use or electric parts made of steel, stainless steel, copper, brass, aluminium, glass fibre plastics, plastics, silver plated ceramics are plasma cleaned to achieve precision cleaning; thereafter water-resistant processing
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Designation(Short)

D 049 Plasma cleaning for undersea application D 092 Vacuum-free plasma cleaning/activation

 

Precleaned parts for submarine use or electric parts made of steel, stainless steel, copper, brass, aluminium, glass fibre plastics, plastics, silver plated ceramics are plasma cleaned to achieve precision cleaning; thereafter water-resistant processing Reels from die cutting (eg for terminal pins) made of copper alloys are cleaned from minute organic residues in a vacuum-free plasma system (integrated in line) using different reaction gases; thereafter bonding, soldering, gluing or plastic coating

 

Technology:

very good good
Utilisation of equipment (throughput,workload) in %: 14,00 95,00
Maximum possible throughput of parts per year: 1.200.000 No statement
Actual throughput in number of parts annually / Parts per year: 168.000 No statement
Max. area which can be cleaned per year: No statement No statement
Cleaned area per year: No statement No statement
Size of equipment: Length: 2.00 m
Width: 2.00 m
Height: 2.00 m
Length: 0.80 m
Width: 0.60 m
Height: 0.70 m
Type of cleaning: Special equipment (for one special task), Multitask equipment, Central cleaning station, Plasma cleaning Plasma cleaning
Steps: 2 1
Auxiliary equipment: Filter with active carbon Local exhaustion equipment
Qualification level of personnel: Trained worker with higher responsibility Trained worker
Evaluation by company personnel(Technical equipment): very good good

Quality:

very good good
Quality of cleaning: very good good
Rating: Fulfills requirements
Further treatment: no further treatment (the parts are final products), gluing, Filling with casting resin gluing, Soldering/pressure soldering, Application of plastics, Bonding
Surface requirements: Precision cleaning free of oil and grease
Special quality criteria of the company: Qualify in subsequent tests Surface tension 50 to 70 mN/m; subsequent process has to be guaranteed
Quick tests: Visual control
Visual control
Quick technical test for fatty/oily soiling
Test ink
Advanced tests: Destroying tests with processed and stressed components Soldering test

OSH:

very good good

Cleaningstep:

1 (Cleaning)

1 (Cleaning)

Cleanertype:Gases for plasma cleaningArgon, Hydrogen, Helium, OxygenGases for plasma cleaningArgon, Hydrogen, Helium, Oxygen
Safety re acute health:satisfactory No statement
Safety re chronic health:very good No statement
Safety re fire/explosion:sufficient No statement
Standards: CE
Met noise norm: Yes Yes
Safety re procedure: very good good

Environment:

Cleaningstep:

1 (Cleaning)

1 (Cleaning)

Safety re environment:very good No statement
Safety re exposure potential:bad No statement
Treatment of waste:badbad

Consumption (electric power) kWh :

0,00 3.200,00

Consumption(other energy) kWh:

0,00 0,00

Consumption(water) m:

0,00 0,00

Amount of waste water m:

0,00 0,00

Costs:

good good
Total costs per annum (EURO) : 37,40 9.200,00
Total costs per unit (EURO) : 0,00
Total costs per m (EURO) :
Total costs per removed dirt (EURO / kg) :
Annual equipment costs (EURO) : 6.000,00
Operational costs
Labour (EURO) : 37,40
Energy (EURO) : 3.200,00
Water (EURO) :
Waste management (EURO) :
Waste water (EURO) :
Maintenance (EURO) :
Agents (EURO) :