Suchergebnis

D 132 Dry ice blasting of cast alu components ( Date: )
Machined car engine parts made of cast alu are cleaned from cooling lubricants, chips, dust and deburred by robot operated CO2 dry ice blasting; thereafter fitting
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Designation(Short)

D 132 Dry ice blasting of cast alu components D 107 Cleaning of resistance welding robots with CO2 pellets

 

Machined car engine parts made of cast alu are cleaned from cooling lubricants, chips, dust and deburred by robot operated CO2 dry ice blasting; thereafter fitting Robots for resistance welding of car body parts (plus the corresponding jigs and transport facilities) are cleaned from slag and spatters by mobile blast machines and CO2 dry ice pellets; thereafter normal welding operation of robots

 

Technology:

very good good
Utilisation of equipment (throughput,workload) in %: 95,00 No statement
Maximum possible throughput of parts per year: 876.000 No statement
Actual throughput in number of parts annually / Parts per year: 832.200 No statement
Max. area which can be cleaned per year: No statement No statement
Cleaned area per year: No statement No statement
Size of equipment: Length: 0.62 m
Width: 0.61 m
Height: 0.86 m
Type of cleaning: Automated blasting Dry CO2 ice blasting
Steps: 1 1
Auxiliary equipment: Local exhaustion equipment Local exhaustion equipment
Qualification level of personnel: No statement Untrained
Evaluation by company personnel(Technical equipment): very good good

Quality:

very good very good
Quality of cleaning: very good very good
Rating:
Further treatment: assembling/fitting Continued operation/application
Surface requirements: Precision cleaning thin film of oil/grease tolerable/desired, Free of metallisations
Special quality criteria of the company: Robots should weld again without problems
Quick tests: Visual control
Advanced tests: Precesion weighting

OSH:

very good sufficient

Cleaningstep:

1 (Blasting)

1 (Blasting)

Cleanertype:CO2 dry iceCarbondioxideCO2 dry iceCarbondioxide
Safety re acute health:very goodsatisfactory
Safety re chronic health:very goodvery good
Safety re fire/explosion:very goodvery good
Standards: CE
Met noise norm: Yes Yes
Safety re procedure: very good sufficient

Environment:

Cleaningstep:

1 (Blasting)

1 (Blasting)

Safety re environment:goodvery good
Safety re exposure potential:goodsufficient
Treatment of waste: No statementsatisfactory

Consumption (electric power) kWh :

0,00 600,00

Consumption(other energy) kWh:

0,00 0,00

Consumption(water) m:

0,00 0,00

Amount of waste water m:

0,00 0,00

Costs:

very good very good
Total costs per annum (EURO) : 49.800,00 7.416,00
Total costs per unit (EURO) : 0,06
Total costs per m (EURO) :
Total costs per removed dirt (EURO / kg) :
Annual equipment costs (EURO) : 2.000,00
Operational costs
Labour (EURO) : 616,00
Energy (EURO) : 600,00
Water (EURO) :
Waste management (EURO) :
Waste water (EURO) :
Maintenance (EURO) :
Agents (EURO) : 49.800,00 4.200,00