Designation(Short) |
D 127 Jet engine parts microphase cleaning to allow cracks detection
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Jet engine parts from repair and maintenance made of stainless steel, nickel-alloys and titan are cleaned from grease, oil and combustion residue by a micro phase system in a one-chamber spray plant; thereafter crack detection |
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Technology: |
good |
| Utilisation of equipment (throughput,workload) in %: |
No statement |
| Maximum possible throughput of parts per year: |
122.000 |
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Actual throughput in number of parts annually / Parts per year: |
No statement
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| Max. area which can be cleaned per year: |
No statement |
| Cleaned area per year: |
No statement |
| Size of equipment: |
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| Type of cleaning: |
Multitask equipment, Confined spray cleaning, low pressure (below 14-20 bar) |
| Steps: |
3 |
| Auxiliary equipment: |
Destillation of cleaning agent, Continual work up/treatment of the cleaning agent, Filtration (Micro), Condensor |
| Qualification level of personnel: |
No statement |
| Evaluation by company personnel(Technical equipment): |
good
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Quality: |
very good |
| Quality of cleaning: |
very good |
| Rating: |
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| Further treatment:
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measurement, testing, Crack inspection |
| Surface requirements: |
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| Special quality criteria of the company: |
No residue shown at wipe test, hydrophilic
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| Quick tests: |
Quick technical test for fatty/oily soiling Wipe test, water break test |
| Advanced tests: |
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OSH: |
very good |
Cleaningstep: | 1 (Cleaning) |
| Cleanertype: | Micro phase cleaning system Dilution (%) :10.0000
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| Safety re acute health: | very good |
| Safety re chronic health: | very good |
| Safety re fire/explosion: | very good |
| Standards: |
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| Met noise norm: |
Yes |
| Safety re procedure: |
very good |
Environment: |
Cleaningstep: | 1 (Cleaning) |
| Safety re environment: | very good |
| Safety re exposure potential: | very good |
| Treatment of waste: | very good |
Consumption (electric power) kWh : |
3.700,00 |
Consumption(other energy) kWh: |
0,00 |
Consumption(water) m³: |
0,00 |
Amount of waste water m³: |
0,00 |
Costs: |
good |
| Total costs per annum (EURO) : |
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| Total costs per unit (EURO) : |
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| Total costs per m² (EURO) : |
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| Total costs per removed dirt (EURO / kg) : |
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| Annual equipment costs (EURO) : |
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| Operational costs |
| Labour (EURO) : |
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| Energy (EURO) : |
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Water (EURO) : |
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| Waste management (EURO) : |
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| Waste water (EURO) : |
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| Maintenance (EURO) : |
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| Agents (EURO) : |
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