Suchergebnis

D 112 Laser cleaning of brake linings before powder coating (in-line) ( Date: )
Brake pads made of steel are cleaned from oxides and minute organic residue automatically in the production line by a solid-state laser; thereafter painting or powder coating
 


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Designation(Short)

D 112 Laser cleaning of brake linings before powder coating (in-line)

 

Brake pads made of steel are cleaned from oxides and minute organic residue automatically in the production line by a solid-state laser; thereafter painting or powder coating

 

Technology:

good
Utilisation of equipment (throughput,workload) in %: 95,00
Maximum possible throughput of parts per year: No statement
Actual throughput in number of parts annually / Parts per year: No statement
Max. area which can be cleaned per year: 47.520 m
Cleaned area per year: 45.144 m
Size of equipment: Length: 0.90 m
Width: 0.60 m
Height: 1.00 m
Type of cleaning: Multitask equipment, decentral cleaning station (integrated in production line), Automated system, Laser cleaning
Steps: 1
Auxiliary equipment: Filtration (fibre), General exhaustion equipment
Qualification level of personnel: No statement
Evaluation by company personnel(Technical equipment): good

Quality:

good
Quality of cleaning: good
Rating:
Further treatment: paintwork, Powder coating
Surface requirements: free of oil and grease, dry
Special quality criteria of the company: Adhesion of paint according to salt spray test etc.
Quick tests:
Advanced tests:

OSH:

very good

Cleaningstep:

1 (Cleaning)

Cleanertype:No cleaner
Safety re acute health:very good
Safety re chronic health:very good
Safety re fire/explosion:very good
Standards: CE
Met noise norm: Yes
Safety re procedure: very good

Environment:

Cleaningstep:

1 (Cleaning)

Safety re environment:very good
Safety re exposure potential:very good
Treatment of waste:very good

Consumption (electric power) kWh :

1.000,00

Consumption(other energy) kWh:

0,00

Consumption(water) m:

0,00

Amount of waste water m:

0,00

Costs:

satisfactory
Total costs per annum (EURO) : 25.000,00
Total costs per unit (EURO) :
Total costs per m (EURO) : 0,53
Total costs per removed dirt (EURO / kg) :
Annual equipment costs (EURO) : 24.000,00
Operational costs
Labour (EURO) :
Energy (EURO) : 1.000,00
Water (EURO) :
Waste management (EURO) :
Waste water (EURO) :
Maintenance (EURO) :
Agents (EURO) :