Suchergebnis

D 122 Cleaning of universal shafts from Molykote with esters ( Date: )
Universal shafts made of steel from the production line are cleaned for component inspection from grease and Molykote using esters on a wash stand
 


  Material  |  Dirt  |  Equipment  |  Agents  |  Process  |  Costs  |  Evaluate  |  Comparison  


 

Designation(Short)

D 122 Cleaning of universal shafts from Molykote with esters

 

Universal shafts made of steel from the production line are cleaned for component inspection from grease and Molykote using esters on a wash stand

 

Technology:

good
Utilisation of equipment (throughput,workload) in %: 4,50
Maximum possible throughput of parts per year: 52.400
Actual throughput in number of parts annually / Parts per year: 2.358
Max. area which can be cleaned per year: No statement
Cleaned area per year: No statement
Size of equipment: Length: 0.50 m
Width: 0.80 m
Height: 0.92 m
Type of cleaning: Cleaning by hand by wash stands (using rags, brushes etc. in addition)
Steps: 1
Auxiliary equipment: Circulation system for cleaning agent, Filtration (fibre)
Qualification level of personnel: Trained worker
Evaluation by company personnel(Technical equipment): good

Quality:

good
Quality of cleaning: good
Rating:
Further treatment: measurement, testing
Surface requirements: thin film of oil/grease tolerable/desired
Special quality criteria of the company:
Quick tests: Visual control
Advanced tests:

OSH:

very good

Cleaningstep:

1 (Cleaning)

Cleanertype:Fatty acid esters and (mirco)emulsionsEsters of natural fatty acids
Safety re acute health:very good
Safety re chronic health:very good
Safety re fire/explosion:very good
Standards: CE
Met noise norm: Yes
Safety re procedure: very good

Environment:

Cleaningstep:

1 (Cleaning)

Safety re environment:good
Safety re exposure potential:very good
Treatment of waste:satisfactory

Consumption (electric power) kWh :

20,00

Consumption(other energy) kWh:

0,00

Consumption(water) m:

0,00

Amount of waste water m:

0,00

Costs:

good
Total costs per annum (EURO) : 944,00
Total costs per unit (EURO) : 0,40
Total costs per m (EURO) :
Total costs per removed dirt (EURO / kg) : 3,78
Annual equipment costs (EURO) : 250,00
Operational costs
Labour (EURO) : 374,00
Energy (EURO) : 20,00
Water (EURO) :
Waste management (EURO) :
Waste water (EURO) :
Maintenance (EURO) :
Agents (EURO) : 300,00