Suchergebnis

D 100 Cleaning of small turned items before vacuum hardening or nickel plating ( Date: )
Turned items made of steel, Stainless steel, brass, chromium or alu are cleaned in bulk from cuting oils and chips using a modified alcohol in a vacuum degreasing plant; thereafter vacuum hardening or nickel plating
 


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Designation(Short)

D 100 Cleaning of small turned items before vacuum hardening or nickel plating

 

Turned items made of steel, Stainless steel, brass, chromium or alu are cleaned in bulk from cuting oils and chips using a modified alcohol in a vacuum degreasing plant; thereafter vacuum hardening or nickel plating

 

Technology:

good
Utilisation of equipment (throughput,workload) in %: 50,00
Maximum possible throughput of parts per year: 16.000.000
Actual throughput in number of parts annually / Parts per year: 8.000.000
Max. area which can be cleaned per year: No statement
Cleaned area per year: No statement
Size of equipment: Length: 2.33 m
Width: 1.43 m
Height: 2.40 m
Type of cleaning: Cleaning facilities with a vapour degreasing system
Steps: 4
Auxiliary equipment: Circulation system for cleaning agent, Destillation of cleaning agent, Filtration (fibre), Exhaust air is led through a condensation unit, VOC regulation is followed
Qualification level of personnel: Untrained
Evaluation by company personnel(Technical equipment): good

Quality:

good
Quality of cleaning: good
Rating:
Further treatment: electroplating, heat treatment, assembling/fitting
Surface requirements: free of chips and loose dirt, free of oil and grease, dry
Special quality criteria of the company:
Quick tests: Visual control
Advanced tests:

OSH:

very good

Cleaningstep:

1 (Pre-cleaning)

Cleanertype:Alcohols3-Butoxy-2-propanol (Glycol ether),Xi,R-Phrase 36/38
Safety re acute health:good
Safety re chronic health:very good
Safety re fire/explosion:good

Cleaningstep:

2 (Cleaning)

Cleanertype:Alcohols3-Butoxy-2-propanol (Glycol ether),Xi,R-Phrase 36/38
Safety re acute health:good
Safety re chronic health:very good
Safety re fire/explosion:good

Cleaningstep:

3 (Vapour-phase degreasing)

Cleanertype:Alcohols3-Butoxy-2-propanol (Glycol ether),Xi,R-Phrase 36/38
Safety re acute health:good
Safety re chronic health:very good
Safety re fire/explosion:good
Standards: CE
Met noise norm: Yes
Safety re procedure: very good

Environment:

Cleaningstep:

1 (Pre-cleaning)

Safety re environment:good
Safety re exposure potential:very good
Treatment of waste:good

Cleaningstep:

2 (Cleaning)

Safety re environment:good
Safety re exposure potential:very good
Treatment of waste:good

Cleaningstep:

3 (Vapour-phase degreasing)

Safety re environment:good
Safety re exposure potential:very good
Treatment of waste:good

Consumption (electric power) kWh :

65.000,00

Consumption(other energy) kWh:

0,00

Consumption(water) m:

0,00

Amount of waste water m:

0,00

Costs:

satisfactory
Total costs per annum (EURO) : 84.627,00
Total costs per unit (EURO) : 0,01
Total costs per m (EURO) :
Total costs per removed dirt (EURO / kg) :
Annual equipment costs (EURO) : 15.600,00
Operational costs
Labour (EURO) : 2.420,00
Energy (EURO) : 65.000,00
Water (EURO) :
Waste management (EURO) :
Waste water (EURO) :
Maintenance (EURO) :
Agents (EURO) : 1.600,00