Suchergebnis

D 092 Vacuum-free plasma cleaning/activation ( Date: )
Reels from die cutting (eg for terminal pins) made of copper alloys are cleaned from minute organic residues in a vacuum-free plasma system (integrated in line) using different reaction gases; thereafter bonding, soldering, gluing or plastic coating
 


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Designation(Short)

D 092 Vacuum-free plasma cleaning/activation

 

Reels from die cutting (eg for terminal pins) made of copper alloys are cleaned from minute organic residues in a vacuum-free plasma system (integrated in line) using different reaction gases; thereafter bonding, soldering, gluing or plastic coating

 

Technology:

good
Utilisation of equipment (throughput,workload) in %: 95,00
Maximum possible throughput of parts per year: No statement
Actual throughput in number of parts annually / Parts per year: No statement
Max. area which can be cleaned per year: No statement
Cleaned area per year: No statement
Size of equipment: Length: 0.80 m
Width: 0.60 m
Height: 0.70 m
Type of cleaning: Plasma cleaning
Steps: 1
Auxiliary equipment: Local exhaustion equipment
Qualification level of personnel: Trained worker
Evaluation by company personnel(Technical equipment): good

Quality:

good
Quality of cleaning: good
Rating: Fulfills requirements
Further treatment: gluing, Soldering/pressure soldering, Application of plastics, Bonding
Surface requirements: free of oil and grease
Special quality criteria of the company: Surface tension 50 to 70 mN/m; subsequent process has to be guaranteed
Quick tests: Visual control
Quick technical test for fatty/oily soiling
Test ink
Advanced tests: Soldering test

OSH:

good

Cleaningstep:

1 (Cleaning)

Cleanertype:Gases for plasma cleaningArgon, Hydrogen, Helium, Oxygen
Safety re acute health: No statement
Safety re chronic health: No statement
Safety re fire/explosion: No statement
Standards: CE
Met noise norm: Yes
Safety re procedure: good

Environment:

Cleaningstep:

1 (Cleaning)

Safety re environment: No statement
Safety re exposure potential: No statement
Treatment of waste:bad

Consumption (electric power) kWh :

3.200,00

Consumption(other energy) kWh:

0,00

Consumption(water) m:

0,00

Amount of waste water m:

0,00

Costs:

good
Total costs per annum (EURO) : 9.200,00
Total costs per unit (EURO) :
Total costs per m (EURO) :
Total costs per removed dirt (EURO / kg) :
Annual equipment costs (EURO) : 6.000,00
Operational costs
Labour (EURO) :
Energy (EURO) : 3.200,00
Water (EURO) :
Waste management (EURO) :
Waste water (EURO) :
Maintenance (EURO) :
Agents (EURO) :