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D 116 Bio-cleaning ( Date: 2004-07-08 )
Steel parts e.g. for construction are cleaned from oils, dust, corrosion protec., rust, welding residue and metal fines by a biological cleaning process in a multiple immersion plant (integrated pickling, fluxing and galvanising); thereafter galvanising
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Type: Bio degreasing plant  
Immersion plant consisting of 12 baths/chambers, bath 1 for alkaline degreasing, bath 2 for biological degreasing/rinsing and at the same time biological treatment for bath 1 (achieving an almost indefinite operation life while waste is minimal and waste water is none). The following baths/chambers are for pickling, rinsing, dripping, galvanising and cooling down. The galvanising bath is heated by gas burners, the excess heat is used via exhaust heat exchangers for heating up the other baths.
The cleaning system can be described as an : open system
The equipment is for : Charges/batches of parts
Parts are suspended on a rack
Type of charging : Partly automated charging
If many parts are cleaned at the same time how many parts : 50
Type : Biological treatment integr. in galvanizing plant
Serialno :
Standard : CE
Consumption(electric power) : 7,00 kW
Consumption(nonelectric power): 0
Heat fr. exhaust exch. from gas burners for zinc
Dimension(equipment) : 18,00 m * 7,00 m * 2,50 m
Manufacturers/Suppliers : Henssler + Hoentsch
Auxiliary equipment : Biological treatment
Comment :
Evaluation by company personnel  
Technical equipment : very good
Handling : very good
Qualification level of personnel : Untrained