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D 089 Cleaning reels from die cutting by high pressure water jet (in line) ( Date: 2004-05-04 )
Reels from die cutting made of stainless steel, copper alloys or tinned copper are cleaned from punching oils and tin flitter in a high-pressure water-jet (integrated in production line) using only tap water; thereafter application of plastic or welding
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Type of cleaning : Special equipment (for one special task)
decentral cleaning station (integrated in production line)
Confined spray cleaning, high pressure
Cleaning support : High pressure water
Description : Reels from die-cutting at 15 meters per minute
Since when do you apply current cleaningsystem? : 1 / 2003
Step : 1. Cleaning, 125 litre, 20,0 ░C, (Water)
2. Drying, 20,0 ░C, (Compressed air)
Duration of cleaning process for one part (min.) : No statement
Duration of cleaning process for the charge (min.) : No statement
How often is the cleaning done (per day) : No statement
Further treatment : Welding
Application of plastics
Surface requirements : free of oil and grease
dry
Description: Surface tension up to 44 mN/m; subsequent process has to be guaranteed
Quick tests Visual control
Quick technical test for fatty/oily soiling
Test ink
Advanced tests : No statement
Quality of cleaning : good
Rating: Fulfills requirements
Company evaluation of cleaning process in general : very good
Comment :
Incidences : No statement from company
Working environment : No statement from company
Protection equipment : Local exhaustion
Covered / closed plant
ear-plugs


Evaluation by company personnel
Occupational safety and health : good
Environment protection : good
Cleaning time : good
Waste management : good
Cleaning quality : good