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SP 19 Automated vibro-cleaning of brass alloy parts (non-brillant finishing) ( Date: 2001-12-12 )
Automated vibro-cleaning of brass alloy parts (non-brillant finishing) to remove drawing oils, scales and grinding rests before packaging
Material
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Dirt
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Equipment
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Agents
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Process
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Costs
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Evaluate
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Comparison
The displayed costs are not based on company figures but on estimated or statistical values and relate to a utilization of the equipment of 8.00 % (based on a working time of 24 hrs. per day and 365 day in a year). A better utilization of the equipment (if possible) may lead to superproportional savings.
Major cost components like plant- or waste costs may be missing, because we were not able to ascertain them. To facilitate an easier comparison we have default settings in many process for the unit prices (e.g. labour, power, water, etc.) of 1 Euro. You may put in your real values, but also your real consumptions (use the dot as separating mark). Thus comparison of different processes will be easier. Printing should be done in landscape format.
Summary:
Unit
Unit
Costs
Calculated costs
% costs
Operational costs - Labour
A 1.1 Direct labour:
Costs/hour :
EURO
Workingdays/year:
General company's working time and number of shifts:
No. of shifts:
8.00 hrs.
3.0
Time/day:
hrs.
Costs/day:
Total costs per annum:
Costs/year :
A 1.2 Indirect labour :
Costs/hour:
EURO
Workingdays/year:
Time/day:
hrs.
Costs/day:
Total costs per annum:
Costs/year :
Sum:
0,00 EURO
Operational costs - Maintenance
A 2.1 Materials for cleaning equipment maintenance:
A 2.2 Materials for envoiremental and health and safety equipment maintenance:
Sum:
0,00 EURO
Operational costs - A 3.1 Cleaning agent 1
A 3.1 Cleaning agent 1:
Quantity:
Costs / litre:
Description:
EURO
Costs:
EURO
A 3.2 Cleaning agent 2:
Quantity:
Costs / litre:
Description :
EURO
Costs:
EURO
A 3.3 Cleaning agent 3:
Quantity:
Costs / litre:
Description:
EURO
Costs:
EURO
A 3.4 Cleaning agent 4:
Quantity:
Costs / litre:
Description:
EURO
Costs:
EURO
Sum:
0,00 EURO
Operational costs - Protection equipment
A 4.1 Personal protection consumables:
Description:
A 4.2 Personal protection insurance:
Description:
Sum:
0,00 EURO
Operational costs - Energy
A 5.1 Direct consumption of energy :
Consumption :
Costs / kWh :
kWh
EURO
A 5.2 Indirect consumption of energy :
Consumption :
Costs / kWh :
kWh
EURO
A 5.3 Consumption of other energy :
Consumption :
Costs / kWh :
kWh
EURO
Sum:
0,00 EURO
Operational costs - Water
A 6.1 Freshwater consumption :
Quantity :
m³
Costs / m³ :
EURO
Operational costs - Waste
A 7.1 Wastes treatment (except wastewater) :
Quantity :
kg
Costs / kg :
EURO
A 7.2 Wastewater treatment :
Quantity :
m³
Costs / m³ :
EURO
A 7.3 Revenues from waste :
Sum:
0,00 EURO
One time captital cost - Investment/annual cost for technical equipment
B 1.1 Investment and annual costs for the technical equipment :
Lifespan:
10.00 Years
EURO
Years
One time captital cost - Health/safety and environment protection costs
B 2.1 Health/safety and environment protection costs :
Lifespan:
10.00 Years
EURO
Years
B 2.3 Imputable part of cleaning process :
%
One time captital cost - Surface occupied by cleaning process
B 3.1 Surface occupied by cleaning process :
Area:
Costs/area :
EURO
EURO
EURO
Sum:
0,00 EURO
Total costs per annum:
0,00 EURO
0,00 EURO
Total costs per unit:
Total costs per m²:
Total costs per removed dirt
(EURO / kg) :
Evaluation by company personnel(Costs) :
good
