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D 108 Cleaning of worm wheels by vibration before fitting ( Date: 2004-06-15 ) (Company: Automobile supplier)
Cleaning of worm wheels made of brass from cutting oils and chips by vibration apparatus integrated in production line; thereafter fitting
  Additional Info


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The displayed costs are not based on company figures but on estimated or statistical values and relate to a utilization of the equipment of 95.00 % (based on a working time of 24 hrs. per day and 365 day in a year). A better utilization of the equipment (if possible) may lead to superproportional savings.

Major cost components like plant- or waste costs may be missing, because we were not able to ascertain them. To facilitate an easier comparison we have default settings in many process for the unit prices (e.g. labour, power, water, etc.) of 1 Euro. You may put in your real values, but also your real consumptions (use the dot as separating mark). Thus comparison of different processes will be easier. Printing should be done in landscape format.


 

Summary:

 

Unit

 

Unit

Costs

Calculated costs

% costs

           

Operational costs - Labour

           
A 1.1 Direct labour:  
Costs/hour : EURO      
Workingdays/year:      
General company's working time and number of shifts:
No. of shifts:
8.00 hrs.
3.0
     
Time/day: hrs. Costs/day:  
Total costs per annum: Costs/year :   0,0 %
A 1.2 Indirect labour :      
Costs/hour: EURO      
Workingdays/year:      
Time/day: hrs. Costs/day:  
Total costs per annum: Costs/year :   0,0 %

Sum:

0,00 EURO

Operational costs - Maintenance

A 2.1 Materials for cleaning equipment maintenance:  
A 2.2 Materials for envoiremental and health and safety equipment maintenance:  

Sum:

0,00 EURO

Operational costs - A 3.1 Cleaning agent 1

       
A 3.1 Cleaning agent 1: Quantity: Costs / litre:
Description:   EURO      
    Costs: EURO  
A 3.2 Cleaning agent 2: Quantity: Costs / litre:
Description :   EURO      
    Costs: EURO  
A 3.3 Cleaning agent 3: Quantity: Costs / litre:
Description:   EURO      
    Costs: EURO  
A 3.4 Cleaning agent 4: Quantity: Costs / litre:
Description:   EURO      
    Costs: EURO  

Sum:

0,00 EURO

Operational costs - Protection equipment

A 4.1 Personal protection consumables: Description:    
A 4.2 Personal protection insurance: Description:    

Sum:

0,00 EURO

Operational costs - Energy

         
A 5.1 Direct consumption of energy : Consumption : 9.500,00 kWh Costs / kWh : 1,000 EURO 9.500,00 EURO
    kWh   EURO   9.500,00 EURO 66,4 %
A 5.2 Indirect consumption of energy : Consumption : Costs / kWh :
kWh   EURO  
A 5.3 Consumption of other energy : Consumption : Costs / kWh :
kWh   EURO  

Sum:

9.500,00 EURO

9.500,00 EURO

66,4 %

Operational costs - Water

A 6.1 Freshwater consumption : Quantity :  
m Costs / m : EURO

Operational costs - Waste

A 7.1 Wastes treatment (except wastewater) : Quantity :  
kg Costs / kg : EURO
A 7.2 Wastewater treatment : Quantity :  
m Costs / m : EURO
A 7.3 Revenues from waste :    

Sum:

0,00 EURO

One time captital cost - Investment/annual cost for technical equipment

         
B 1.1 Investment and annual costs for the technical equipment :   48000.00 EURO Lifespan: 10.00 Years 4.800,00 EURO
EURO   Years 4.800,00 EURO 33,6 %

One time captital cost - Health/safety and environment protection costs

B 2.1 Health/safety and environment protection costs :   Lifespan: 10.00 Years
EURO   Years
B 2.3 Imputable part of cleaning process :      
%    

One time captital cost - Surface occupied by cleaning process

B 3.1 Surface occupied by cleaning process : Area:
  Costs/area : EURO  
EURO    
EURO        

Sum:

4.800,00 EURO

4.800,00 EURO

33,6 %

Total costs per annum:

14.300,00 EURO

14.300,00 EURO

100,0 %

Total costs per unit:

0,00 EURO

0,00 EURO

Total costs per m:

Total costs per removed dirt
(EURO / kg) :

1,00 EURO

1,00 EURO

Evaluation by company personnel(Costs) :

good