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D 135 CO2 particle blasting of moulds in an aluminium casting factory ( Date: 2008-02-19 )
Aluminium cast moulds made of steel are cleaned from cast residue by roboter operated CO2 dry ice particle blasting; thereafter continued use of the moulds
 


  Material  |  Dirt  |  Equipment  |  Agents  |  Process  |  Costs  |  Evaluate  |  Comparison  

Material:

Aluminium cast moulds made of steel
METAL / NON METAL : steel
Shape : a complicated geometry
Utilisation of equipment (throughput,workload) in % : 56
Maximum possible throughput of parts per year : 70.080
Max. area which can be cleaned per year : No statement

Dirt:

smoothener
Previous process :
Dirt1: smoothener (100.00%)

Equipment:

Ice Master 1
Dry-ice blaster operated by compressed air and using liquid CO2. Dry ice snow as blast media is generated directly in the nozzle. The liquid CO2 can be supplied in bottles or in tanks. It is possible to use a robot to handle and operate the blaster

Process:

Closed camera blasting,Automated blasting,Dry CO2 ice blasting

In thise company they used a robot in a noice prodection cabinet to handle and operate the blaster

Duration of cleaning process for one part (min.) : 15.00
Duration of cleaning process for the charge (min.) : 15.00
Recycling : Step:1 CO2 are mixed by air. Waste-gas is used by CO2 production. Waste are collected and disposed as normal rubbish.

Quality:

Free of dirt and oxide film, free of incrustations and burn in soil

Subsequent process:

Repair, maintenance, Continued operation/application

Costs:

Total sum : 417,00 EURO / Year


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